Thank yazall... it is one of my most popular endeavours, according to my friends. With all my ventures, this one was one of the most enjoyable though the most time consuming to get it right. Far too many un-vino related oopsies.
With the influx of lasers, this could be in the realm of anyone that can cut (3mm or that crazy 1/8"). XXX (blue) prints can be made available if format defined.
Unfortunately with the precision required, this remains in the realms of laser/CNC.
If your first cut is too short... Take the second cut from the longer end... LBD