Making Another Shop #1: Better Late Than Never to Start a Blog

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This is part 1 in a 2 part series: Making Another Shop

  1. Better Late Than Never to Start a Blog
  2. Finish Details

I've been AWOL for almost a year.  Like a lot of other folks,  I migrated over here from the other wood working forum a year or so back.  About then, my oldest daughter bought a 1940's house that needed "a little" fixing up.  Refinishing the original oak floors, installing new doors, trim, painting, and all of the other things that come with a house that old took most of my nights and weekends thru last winter.  Then she wanted some furniture (which reminds me, I should post those tables).  Meanwhile, we decided to move for a variety of reasons and the summer was lost to the debacle of selling the house and buying a new, smaller one.  The new place is a spec house with a 3-car garage which was non-negotiable.  The shop was a must-have.  Which brings me to to the subject of this blog, making yet another shop.

Once again, I wasn't able to talk the boss into letting me have the 2-car side for my shop.  The single car area is 21 ft long and about 9-1/2 ft wide with 12 ft. ceilings.  The backdoor to the outside is by the garage door.



Since I was doing all of this myself, I made the wall in 3 sections.  I'd buy several 12 ft 2x4's, strap them to the roof rack on the CrossTrek (no I don't have a truck any more).  I'd that guy you would cuss at on the highway creeping along with the straps flapping in the breeze as you pass him and give the universal gesture of goodwill.



Fortunately, the main breaker for the house is just through the wall in the basement.  A 100A subpanel is installed in the new wall for 3 30A-240V circuits (table saw, Dust Collector, band saw), future mini-split HVAC, and 4-20A 120V circuits.  I had the professionals install the sub panel and run the cable to the main so that it was all up to code.  The house breakers are all Leviton.   I was amazed at how complicated breakers have gotten. They come with surge protection, GFCI, AFCI, both GFCI and AFCI, and just about anything else you can think of.  Apparently, Electrical Code has gotten a lot more complicated as well.  However, from what I read, and talking to the electrician, garage 120V and 240V circuits can still be run without all of the extra bells and whistles.  Here's the backside of the breaker in the wall frame out.



I ran all the wiring from the box to the outlets.  The electricians also added 4 LED panel lights in the ceiling.  It was well worth the cost to have them get up there and install the lights, re-route the existing wiring, and pull the new wiring.  I'm too old to be crawling around in the attic space.

After the wiring was complete, I bought a contraption to hold the drywall panels up on the wall while they are screwed in.  I broke down and rented a U-haul van to bring home the drywall and door, along with all of the cabinets, countertop, and sink for the laundry room (of course I have a honey-do list to work on while working on the shop).

I used the 4x8 purple mold/mildew resistant drywall.  Then my least favorite part, mudding and taping.  I thought I'd try out the mesh tape.  Bad idea!!! When I sanded it after the first coat, all of the fibers wound up on my hands and forearms making them itch like crazy.  Makes sense, basically I was making fiberglass slivers as I sanded.  Needless to say the leftover fiber tape went straight into the trash.



After a couple gallons of primer, and a 5 gal. bucket of paint ( I also painted the rest of the garage) I'm almost done painting the shop (I still have most of the house to paint.  It is a spec house so everything was white):



It's taken almost 3 months to get to this point but the time consuming carpentry work is done.  I still need to install the door trim and base molding and finish painting.  Most of the rest of the work involves laying out the shop.  Sounds like a good topic for the next installment.  

I'm off to the garage to do some more painting.  Hmm - I wonder if there would be room for a beer fridge......




11 Comments

ah the birth of another new shop. thats gonna be a real nice shop space earl, cant wait to see it all done makin dust. ill be following along.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

I despise drywall, but finally bought a DW lift and glad I did. Tires of balancing the crap on my head while I climb the ladder with a mouthful of DW screws. Ahh to be young and indestructible, plus stubborn!

Your new space looks like it'll be great, nice to get the lighting and electric all settled in first, really sucks to retrofit later with a shop full of tools.

Good to have you return!
welcome back Earl  you where missed 👍

*TONY ** Reinholds* ALWAYS REMEMBER TO HAVE FUN

Welcome back, Earl! Good luck kitting things out!

Drywall? I pay the man. When I put in the basement bathroom back in Minneapolis, I asked the guy who I was paying to tape it how much I’d save by hanging the rock myself. He said, “Nothing. If you hang it, it’ll take me enough longer to tape it, that you might as well pay me to hang it and enjoy a couple beers while I do the work.” Let me tell you, with an argument like that, I was happy to let him hang the drywall.

May you have the day you deserve!

Dave, my mud and tape work looks way better than the rest of the garage. It looks better than some of the stuff in the house.  That isn't saying that my work is that good, but the quality of the pro mud guys was that bad.  They only did one coat and didn't bother to sand any of it, then hid the poor quality work with the white primer.  At least I know where all the studs are because the nail holes aren't completely filled.
Good mudding is a skill. I know it took me a few rooms before I got the hang of it, certainly not a "Career Choice" I would make.

I reason that after a few years at it, you can call yourself a pro at which point you know where you need to make it look good and where you can just say fuggit. 
Ceilings are the worst, I can understand why they always recommend the popcorn texture up there.
Mudding drywall is an art and not one which I hold any hope of mastering.  I can get it done and done well, but it takes me about a month to do a day’s worth…

Congrats on the new home Earl!  A new shop is exciting even if it is a single bay.  And 200+ square feet with 12’ ceilings is certainly a workable space.  If it were me, I would have made that wall a pegboard and french cleat wall and skipped the drywall altogether but I guess that advice is a little late😉

Keep us posted and hang around brother.  Unlike your wife, we miss you when you’re gone.  And there is ALWAYS room for a beer fridge.
Nice to see you back at it Earl!
Congrats on the new shop Earl! Looking at the first picture, how is the narrow space going to work out?

"Duck and Bob would be out doin some farming with funny hats on." chrisstef

Finally got the bathroom and office painted and some of the main great room painted. I've earned some time to work on the shop for a few hours.
I had a burrito for lunch so I think I'll go paint the bathroom too.