Traditional Portuguese Rajao #5: Mold, Center Strip and Sides

268
9

Been a while since the last update. 

I went a little crazy last week and picked up a Jet 1020 thickness sander. The local supplier had it on a clearance sale. These things normally go for about $1200 including tax. I walked out the door for $628. I've read mixed reviews about this machine, but I couldn't let it go at that price. So far I'm really happy with it.
The back, sides and soundboard of a ukulele are typically about 3/32" thick. Until now I would resaw the stock to 1/4", give or take, then run it through the planer. Unless the wood is really straight-grained, I can't get thinner than 5/32 to 1/8 inch before it starts to shred. Then I would finish it to final thickness with a hand plane and hand sanding. That's a problem because long, thin pieces of wood don't like to stay flat when hand planing. It's also difficult to maintain a consistent thickness throughout the length and width of the panel. With this machine I can resaw to 3/16" then a few passes through the thickness sander and I have a finished part.

Mold and bent side panel

I laminated some scrap 3/4" thick stock and cut out the mold on the bandsaw, then cleaned it up on the spindle sander. Soaked one of the side panels in water for a few hours, bent it over a hot pipe and clamped it in the mold for a few days.

Center Strip

While waiting for the side panel to dry and get comfortable in the mold, I made the center strip detail. I cut out the main strip from Tulip on the laser, then glued the colored strips of very thin black walnut and even thinner mystery wood to the tulip strips. Finally the diamond shaped colored bits were glued in place. Pretty happy with how this turned out.

Rhoots

wow killer deal on that sander. ive got the bigger 16/32 plus with sand smart. i had it for several years now and it's been flawless. ive not even had to adjust the belt tracking since day one.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

The only time I have ever adjusted mine was after I caught my arm in it.

Regards Rob

The only time I have ever adjusted mine was after I caught my arm in it.

Regards Rob

Holy road rash Batman! 80 or 120 grit?

Love the drum sander, rarely ever use my planer, just resaw about + 1/16" and sand down to prefection.
With a sled it's also easy to eliminate twists and bows. Much easier to control versus sending through a planer with the same sled technique.


Body is taking shape! Nice stringer work too.
32 G it got my leg too

Regards Rob

Now I wonder. How did you get a whole body sanding job with a drum sander?
add also my thigh too but I am not showing that here!

Regards Rob

Oh yes! ...a real classic!

Regards Rob