I have been prevented from final sanding and finishing of the stave assembly because I still needed to drill the locator holes in the ledges for the center bracket. I was waiting until the shade was finished in order to figure out the locator hole placement in case I needed to spread the staves slightly in order for the shade to fit correctly. I'm still waiting for the shade fabric to arrive, and have been stalled-out due to my planned order of operations.
I finally had enough of the waiting and came up with a bracket with some flexibility built-in. I said I wouldn't do it, but perhaps I'll be forgiven due to its simplicity. I've just added a series of locator holes on each wing, each hole at a slightly greater distance from the center. If I find that the step-up in radius is too great, I can always make this part again.
Now I can drill the holes in the ledges at a fixed distance from the edge.
These 1/8" brass pins are just a friction fit.
That should work just fine. I have the bracket mounted in the neutral position, and each successive position will push the staves out a little bit. Now I can complete the hand sanding and start applying finish.
As luck would have it, the fabric is due to arrive tomorrow. Well, fabric, you can just sit and wait your turn.
Thanks, guys. I didn't get any time in the shop today, but will hopefully make more progress tomorrow. I have some unexpected extra time - tracking for the fabric shipment shows it almost made it to me in Ohio, then took a left turn and headed off to Wisconsin. I guess there's an infinite number of routes from CA to OH, and USPS tries all permutations.
Yeah, I like the way shippers always spiral in to your location! Have them load your box with cheese curds while sitting idle in Wisconsin. Good as a packing foam and gives you something to snack on while sorting out you new stuff!
The package is finally out for delivery, after having a couple stops in WI, then to IN, then a few more stops in OH. Hopefully, the package will still be intact.