Nothing too fancy, just the first salt and pepper shakers I've turned. They use lilac and juniper, and they're not the same shape. I was playing around a bit as I was turning them, and while I like the shape of the pepper shaker more, the small flare at the top of the salt shaker feels pretty good in the hand, so next time I'll have a better order of operations and a shape blending these two.
Uses the
Woodcraft 38mm x 3inch kit. I used
70mm, stock 50mm, and
25mm Nova jaws on various Nova chucks (though the
pin-jaw jaws might work better than the 25mm, as you could get them up into the tube), a
60 degree live tailstock for steps 1-8, and no tailstock for steps 12 & 13. For lathe tools, I used a spindle gouge for roughing, and a ½" skew for everything else.
Here's the order I will do things in next time:
- Using a larger (70mm) contracting chuck.
- Rough the blank to about a 2 inch diameter.
- Bore a 1" hole through the middle. You'll need a Forstner bit and an extension.
- Bore a 1⅜" hole ¼" deep in what will become the bottom using a Forstner bit.
- Get the bottom close to the right outside size. You can see the walls of the 1⅜ hole, and they should be at least ⅛-¼ thick. You can always turn it down more later, but you need the bottom to fit in the 2 inch chuck for step 7.
- Switch to a 2 inch (50mm) contracting chuck and turn the piece around.
- Bore a 1½" hole 3/16" deep in the top using a Forstner bit.
- Rough the top down to about 1¾"
- Remove from the chuck and insert the tube with medium CA glue. It's helpful to have the top of the tube protruding about ⅛" above the bottom of the 1½ inch bore so the epoxy won't run inside the tube.
- Put the shaker top into the top with epoxy, making sure not to get any inside the tube.
- Put the shaker onto a 1" expanding chuck with the bottom end on the chuck.
- Finish turning the outside to the final shape. You can get the top edge pretty close to the shaker insert, as the inside is reinforced with epoxy. I got the juniper shaker to a little over 1mm thick on the wood outside the shaker top.
- Sand and finish the shaker. I used tung oil and shellac friction finish, with a final coat of carnauba wax.
- Blow out the dust, pop the stopper into the bottom and then carefully finish the bottom edge.