Repair a ShopBot Desktop CNC #1: Introduction and problems

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This is part 1 in a 4 part series: Repair a ShopBot Desktop CNC

  1. Introduction and problems
  2. Discover root cause
...
  1. Reassembly

 
After a few years of research and a bit of shopping I managed to find a used ShopBot Desktop CNC on Ebay. The seller told me it was 4 or 5 years old and had about 500 hours on it. With the price was about 20% of new I drove 2 hours away and bought it. 
 
It took a few months for me to make room in the shop and get a cabinet built for it.


 
I intend to eventually put together a project post for the cabinet. The enclosure is an option. I am on the fence about it. It does a great job of containing the dust and does offer some noise reduction. On the other hand it make access more difficult. I bump my head on the open door quite often – you’d think I would eventually learn! 
 
I started out with simple projects for the CNC. I cut the handle recesses for the drawer/door fronts on the CNC cabinet. I did a few other simple straight sided cuts with no issue. 
 
Then, late this winter I started to see the Y-axis (front to back) gantry motor stall and lose position. I wasn’t sure what was going on. I found that if I redid the cut (sometimes more than once) I could get a good result. It could be that the motor warmed up and stopped stalling. 
 
I contacted ShopBot. They suggested swapping the X and Y drives to determine if the controller or the motor was the source. That requires me to dismantle the cover to access the wiring in the back. I procrastinated tackling that job. 
 
The next symptom was found during my VW Logo project. I describe the issue in detail in this entry. The short version is the shape I was cutting was narrower on the right and the correct size on the left. 
 
The final clue showed up when I tried to cut a circle. The top and bottom of the circle were distorted. The top on bottom had a flat. 
 
I followed up with ShopBot and they came back with a few things to check. 
Looks good! 

You don't always get what you go after,but you do get what you wouldn't have got if you didn't go after what you didn't get. Blaze Foley

Thanks hairy - I'm getting there!