Shou Sugi Ban box experiment - softwood

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So I was intrigued by the amount of Shou Sugi Ban finish work being done here and decided to take a stab at it to learn a bit. I figured I’d just knock together a box using scrap and burn it. Well, what I had was some softwood planks from another utility project. I resawed them and mitered together a quick box because, again, this was supposed to be an experiment…not a project. 

Well, the ‘project mode’ got the better of me and I started doing some detail work with it. Sloping the edges of the lid, creating a floating base, creating a slight floating lid design and scrapping together a Japanese inspired handle on top. As it was coming together, I was thinking about what the end product might look like, and it struck me that the dark burned exterior reminded me of looking at weathered wood before the sun comes up. Now I’m not an artsy kind of guy, but Japanese woodwork often has themes, or tendencies, towards mimicking nature. I thought I might take advantage of that and have the exterior of the box look something like pre-dawn, with small pools of water where I backfilled with epoxy, and the interior look like the bright sunlight first thing in the morning. 


Since I did this as a two-piece box, not a one piece cut in half, when I put the torch to it it caused some really interesting changes that I wasn’t anticipating. The first was how much of the wood mass was lost. Especially in the softer annular ring sections. This created a scallop effect that I wasn’t expecting, but it is actually very pleasing when you put your hands on it. The other, less pleasing, was that I lost mass in the corners… made worse because this was thin resawn material. It caused quite a bit of wood movement and degradation. I didn’t go anywhere near full alligator with the torch, rather just a nice solid black burn across everything, but I still saw quite a bit of mass lost. I’m assuming this is due mostly to the soft nature of the wood. 


In fact, it caused so much movement where the lid meets the body that I actually went back and recessed that line all the way around to try to give it a more uniform appearance, then, keeping with the sunrise aesthetic. I put some sunflower milk paint along the edge to brighten it up. Kind of like the break of dawn.



It’s by no means show-quality, but as a test piece I’m happy with what I learned!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

20 Comments

i call it a successful experiment ryan. 👍

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

Looks good Ryan! It was fun wasnt it? I'll have everyone doing it soon! LOL 👍

Will ya be doing more?
Good looking experiment, Ryan!

May you have the day you deserve!

Thanks guys. There’s some stuff I’d want to clean up if this was for show or a gift (and I’m not sure how) but I like the overall aesthetic. I’ll likely try it on a hardwood as I expect I won’t see the scalloping. Honestly I don’t mind that part, but it definitely gives a particular outcome which may not be ideal sometimes. 

Always great to have another option with woodwork!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

I think you have a nicely-unique box there Ryan 👍 The scalloping you mention is an interesting, but having the ends shrink up presents problems.

I'm learning vicariously through all you guys about how this all can work. I really want to try for the gator skin but makes me think I need a hardwood and perhaps even do the burn, then cut the miters for best fit.


Well done! I like the touches you added.
Good looking experiment.
Nicley done Ryan

Petey

Good looking box. The yellow and blue add nice color
I like it Ryan....well done!

Mike

Nice job! I like the contrasting paint on the "floor"
i like it GR8 JOB 😍😎👍

*TONY ** Reinholds* ALWAYS REMEMBER TO HAVE FUN

Thanks guys. That’s General Finishes milk paint for the yellow. Really striking, I like it! The finish (after the paint went on) was three spray coats of 2# amber shellac, then five coats of spray lacquer. I was going to buff and wax it, but I don’t know if I want to make it too glossy…

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

It reminds me of a coat rack I made for my parents when I was a teenager. I used a burner for it. It didn't turn out really nice and I didn't like the execution. My mother loved it, or at least she always said so. I haven't used this process since. Who knows, maybe that will change after seeing your contribution?

BTW, this coat rack hung in the hall for years.

https://dutchypatterns.com/

I am always a fan of the sculpting left behind.  It will not be so abrupt in hard woods unless you do multiple burns removing the char each time.  
Charring all sides of the wood will help minimize the wood movement though it does not help with the mass loss problem.

I really like the color variations you ended up with, especially with the epoxy.  Did you epoxy before or after the burn?
Thanks. I did the epoxy fill before the burn. Sanded it back, the used a scrap of sheet metal as a guard to cover the epoxy during the burn. Worked out ok!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

I like it Ryan, what are the dimensions? The loss at the corners makes it look old, as in old weathered wood. Nice job!
Give it to your wife and she will have to say she likes it, like Dutchy's mother did.

"Duck and Bob would be out doin some farming with funny hats on." chrisstef

It’s about 11x7 and maybe 4” tall? SWMBO likes it, just gotta find a place to put it!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

Nice “experiment “

-- There is nothing like the sound of a well tuned hand plane. - https://timetestedtools.net and https://diy.timetestedtools.net

Nice output - gives it a nice lived in look.

I tried the same thing a few years back out of necessity (SWMBO wanted something to have liming wax on it, then changed her mind, easiest way to remove it was to melt it off and I kept going a bit)
Thanks! I think SWMBO has decreed it’s going to end up as a tea box for her studio. I’ve got some nice 3mm veneer ply that I can make an insert with and it’ll finish out nice. We’ll see if she commits to it. 

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".