I got my drawers into a tight spot

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Dudes and Dudettes,
I was able to purchase a Jet 16-32 drum sander this year after convincing my wife that this would be the LAST big machine I would need. Hopefully she did not record the conversation. As some of you already know, it’s a freaking awesome addition to the shop. Anything that saves time sanding is truly a gift from the woodworking Gods.

Since I work out of my garage and space is at a premium, I decided to install some drawers into the stand that Jet provides. This proved to be an exercise in measuring and re-measuring because the legs splay out at a compound angle. Much like mine after a few drinks. I realized that the drawers wouldn’t be very big because of the angles, but proceeded anyway because I’m retired, golf season is almost over, so what else am I going to do after my thumbs grow tired from twiddling.

First step was to construct a box from 3/4 ply as big as possible but still fitting within the space. Since the corners would show from the side of the stand, I used edge miters. I used my Dowelmax tool to add dowels for strength and alignment. If any of you have this tool, the 45 degree attachment is well worth buying. Next came more measuring to determine maximum drawer width and spacer width for the drawer slides. At this point my head was starting to hurt, but thankfully it was the end of the day and a glass of Chardonnay resolved all problems.

I then built the drawers using a technique learned from Ramon Valdez on YouTube, which produces a very strong box. Here’s the link:
https://youtu.be/iPNH3JGdSDs?si=1-PMvU5nRtZjVXCl
He is the real deal, very professional, working for years in a cabinet shop before going out on his own. He doesn’t produce a lot of content, but I highly recommend his channel. Another thing I learned from him is how useful a portable belt sander is for building fine furniture. I had always thought that a belt sander was for rough work only, but it’s often a superior tool compared to a RAS to keep surfaces flat.

I made the drawer faces from Alder, which doesn’t get much love. I think it looks great paired with Maple. And a crisp California Sauvignon Blanc. Angles on the faces were cut to match the opening, a quick slathering of Osmo, and Bob’s your uncle. Now, if I can only keep the sawdust out of my drawers…

14 Comments


i did something similar but no where near as nice as yours. i just keep extra sanding wraps in mine. i gotta say jet made the stand and sander much sexier than mine was. but does yours have sand smart ?

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

Looks very useful Pottz. Is Sandsmart the technology that senses how much load the tool is carrying, and adjusts the speed of the belt accordingly? That’s what mine has, and I love it. I can turn the speed up high and the sensor slows it down as needed.
yes thats what it is. it will save your motor from overload and burning out. yeah i always leave mine on high and it self adjusts for the load. i bought this sander about 8 years ago, adjusted the the tracking once, and have never had to adjust again ! my old (POS) delta couldn't keep track for anything !

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

Nicely done! Looks great.

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

Foto has two drawerss, Pottz has one, I have just shelves 😢

Guess where all the dust collects!

Great use of that space Foto! Also have mine dedicated to paper roll and cleaning stick storage.
Good use of the space, both of you.   Wish I had the machine drawers or not.

Ron

That looks fantastic!  You've turned a shop tool into fine furniture!
Good idea! Great execution!


 Foto has two drawerss, Pottz has one, I have just shelves 😢 
 And I have cardboard boxes

Hey, you don't know me, but you don't like me ... Buck Owens

Shop storage is always needed and you made yours very stylish.  
Now you have a mid-century modern sander - nice design!!
Nice job. I like that you followed the shape, it makes it look like it might have come that way. My shelf is full of junk.

.................. John D....................

Really nice!

I have a box with all kinds of dust and sandpaper at the bottom.  This is way better.

Petey

Thanks all. My shop projects are usually over done, but I’m not a professional with a tight schedule and I use them as opportunities to hone old skills or learn new ones.