DIY Bow Sander

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I saw a project by RyanGi posted here and at another sight.
This project has been posted on other sites too.

I thought that’s a great sander. I wondered if I could make one that uses a 20” sanding loop that fits on a belt sander. 

Here’s what I came up with. 
The saw blade grove is what makes using the 1” x 20” belt possible. 

I haven’t included photos of the top tension piece being cut from the top front of the sander on the band saw.

I mentioned 30” sanding belts. That was a typo. The belt size is 1”x 20”. And no LBD I didn’t use a threaded insert. But I did practice some of that Plagiarism stuff. 

Thanks for visiting and comments are always welcome. 

James McIntyre

16 Comments

Handy-looking gadget! Looks nice, too.

The Other Steven

At first I thought it would be a waste buying a belt when a roll of grit would be cheaper.
Then I realized that the belt allows you to rotate past worn areas to fresh, no waste like an open ended strip would have.
Anyway, duh!

Nice work James for a utility tool, very refined!
well done. i got a few i bought from rockler. they come in very handy for a lot of projects.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

Thanks Dark_Lightning.

James McIntyre

Splinter thank you. Being able to rotate the belt makes it last much longer.

James McIntyre

Thanks Pottz. Store bought Bows are nice. You should post a photo of it. 

James McIntyre

here are the ones rockler sells. i keep a different grit on each one so i dont have to change as often.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

I bought the Lee Valley set, They are basically a spring with clamps at each end.


Made a primitive one, not nearly as nice as yours.   Only used it once, hangs on the peg board.    Good design and all on yours.

Ron

That a good idea Pottz. Oh no now I’ll have to make 2 more. 

James McIntyre

That’s great Splinter. Can we see them?👀

James McIntyre

Thanks Ron. As long as it gets the job done. 

James McIntyre

james thats what this forum is all about. getting others to spend money on tools and to make things we never planned on !  😁

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

I think your on to something Pottz. 👍 but I haven’t seen Ron’s yet. Just kidding Ron. 😏
This is like show me your bow sander day. Should be a National Holiday.
 That’s a good one Splinter. It’s almost as good as mine. 🫤

James McIntyre

What a great little device... thanks for sharing!