Interior door making #4: First paint

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Today I caught a break. My wife had to go to the doctor so she was home to take care of the baby when I got home. That gave me a much needed extra hour which enabled me to stay on schedule.

I cut the hinge mortises and latchset holes on the door and the hinge mortises on the frame. Then I did a couple of last minute touch ups before starting to paint. I used Ready Patch tonight for a couple of dents I made while trimming the door last night.

One thing about this project is the size and weight. I had to move it several times including flipping it and rotating it. My shop is tiny and even the ceiling is only 7’ high. The neighbors must have thought I was crazy bringing the door outside and twirling it around several times including over my head. That probably looked a little funny.

Anyway, I set up for painting. The door sat on saw horses and the frame and stops on my table saw covered with paper. I primed everything with BIN primer, then caulked the panels. I primed all 6 sides of everything. Then I rolled on 2 coats of semi gloss white. I picked a finish side for the frame and stops. They are now done with 2 coats. I could only do one side on the door. Tomorrow I’ll do the other side. Not many pictures. What’s to see anyway with rolling on paint?

Here is the door primed.

Here is the painted everything right before I turned off the lights.

I was worried I would not finish by tomorrow but now I’m back on schedule for Saturday install. 2 more coats on the other side of the door tomorrow. Sunday will hopefully be very busy making 3 more at once.

Losing fingers since 1969

It’s done.

Do you use regular latex or enamel?

Abbas, Castro Valley, CA

Just latex. But it’s BM regal, not some home despot crapola. Anyway, just like all paint jobs, the prep is more important. The very most important thing about painting a door is to paint all 6 sides. And the most important part of that with a rail and stile door is to heavily cover the ends of the stiles where the most moisture can enter and exit. I prime the top and bottom twice and I paint them 4 times. If I have to trim the bottom later I will prime it with BIN a few times before rehanging it. BIN dries completely in about 15 minutes anyway.

One thing I forgot to mention last night was that while cutting the latch plate mortise, I ripped off a big chip from the edge. I glued it back on and held it with blue tape then painted the other side first. Then I removed the tape after about an hour and sanded it smooth. Looks like nothing ever happened. LOL… One thing about painting is that it’s very forgiving. I guess the same could be done if I were staining, but I doubt it would be invisible.

Losing fingers since 1969

looks super,nice work.

woodworking classes, custom furniture maker

I asked because every time I paint with latex, I have difficulty sanding as it stay rubbery.

Yes I did buy from home depot and lowes(:

Abbas, Castro Valley, CA

That’s very true and also not recommended. You’re supposed to sand before you paint. ;-)

Back to BIN, which I cannot possibly sing loudly enough my praise of it. It sands like a dream. So if your surface is properly sanded primed and smooth and free of debris and dust, and you still feel the need to sand the paint, then you’re doing something wrong, in my humble opinion. Whenever at all possible I use a roller to paint with because the finish is more even and anyway it’s faster. So if you’re sanding brush marks, try a roller. If you’re sanding debris out of the paint, don’t. Use a scraper (painter tool, not a razor blade) and knock the debris off, then go buy a higher quality roller and touch it up.

Good paint makes a difference too. There is more “paint” in good paint. And for a few projects around the house, the price difference is so small that the headaches are not worth the savings. I could paint all the doors in my house with less than half a gallon. Don’t cheap out with paint. It’s just not worth it.

One more painting tip. If you’re like me, and not a professional painter going through gallons a day, and you need to store the paint for long times between small paint projects, use a plastic cup to scoop the paint out of the can instead of pouring it from the can. Keep the rim clean and the can will seal every time you close it and you won’t be tossing spoiled half full cans. Obviously I’m talking about small woodworking projects, not painting a room.

Losing fingers since 1969

Thanks Brian. I appreciate the tips.

always used a primer. I used Bin 123 primer on one project then I also tried shellac (sanding sealer) on the second.
I am sure it’s my inexperience that’s shinning through.
The sanding was done before anything finish. Brush marks developed and I was trying to sand those. Probably it fry too fast (water based).
I used brush, roller and pads. The one that worked best for me was the pad.
The roller gave me “dots” almost like tiny orange peel.

I am going to try other brand from sherwin william on my next paint need.

Abbas, Castro Valley, CA

BIN is shellac based sealer/primer. 123 is a good latex primer. Both by zinsser. Jeez you’d think im getting paid to talk about them. LOL but never went wrong with them.

Here is the difference between BIN and 123:

That’s a close up on a bit of door casing I made using common pine. I must have been in a rush (or drinking) because I primed with 123 (I have a 5 gal bucket leftover from painting my house). Anyway, that’s a knot. That’s the difference. Shellac based BIN seals knots completely and there is no staining. This was not sealed with BIN. The stain showed up after maybe 6 months.

Were you using a foam roller when you got the dots? All rollers leave behind a texture. Better paint helps to settle that down. I never liked the foam ones. They don’t hold as much paint and they tend to build up a bead of paint at the ends, then you end up with streaks. And worse yet, they’re no cheaper when they should be 1/3 the price. I usually buy the home depot brand of 4" roller. They are surprisingly good.

Losing fingers since 1969

Thanks Brian.

At first I used the hairy one then I tried the foam.
I still have a bunch of those in the shop.
I will take pictures some pictures tomorrow of some sliding under the stairs drawer I painted with latex.

Abbas, Castro Valley, CA