Koa Kerfmaker

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 I was again challenged to try to make one of these neat little kerfmakers. I had looked at the video for Bridge City Tools and still cannot figure out how it is used with the second gapped area so I made one of my own design that is easily understood. It was just bit more tricky to fit everything in. I was designing on the fly while milling the body. It is a bit longer because it has a range of up to 2". The blade gap slide started out as aluminum but has been changed to brass and I added new photos to show how it is used and how it is assembled.
You clamp the brass end stop over the blade and lock it to include that dimension and then clamp the gap of the wood parts over the piece  it is to fit over  and lock it  . That sets the off set for the cuts and takes into account the width of the blade'

 That little critter works really slick. It is best used with a sled with a stop for the kerfmaker bumps against the stop for the one side of the cut and then the other ( and then you chop out the center with a lot of incremental cuts) . The only measurement was to check the height of the cut to be half the board thickness. I was amazed at how quick you can make half lap dados fit together with a Kerfmaker. A much larger one could be made for a wider  range of  dados.

 I used Hawaiian Koa wood because it is so hard on tools and stable, it is finished with Deft semi-gloss.
 
 I must add for clarity that the brass knurled nut that is used to set the blade width, is floating in the groove and does not clamp down on the wood, just the brass slide , because of the brass bushing under the nut.
 
 This one was inspired by  my LJ buddy Mads from way back. Thank you , Mads!!!!!!!!!!!!!! 

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

14 Comments

nice tool jim, looks very well made.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

nice addition to any shop GR8 JOB 😍😎👍

*TONY ** Reinholds* ALWAYS REMEMBER TO HAVE FUN

I’ve got one of the Bridge City models. Nice tool…too expensive. I like yours better. 

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

Pleased I dont have a table saw!!
Thank you all for the nice comments. When I used this, the pieces just slip together,

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

A great little shop tool, would work nicely in any shop. Well done and thanks for sharing.

Main Street to the Mountains

Nicely done, Jim! I’m still not sure how it works, but it seems handy!

May you have the day you deserve!

Thanks Eric and Dave.

Hi Dave, it is a gauge used to set the cut on the left side and the right side of a dado, using a table saw, to make the dado fit exactly over the  mating piece. You clamp the brass  jaw over the  saw blade to  take that into the calculation and then you clamp the wood jaw over the mating piece to use that dimension for setting the second cut for the width of the dado. The part is up against the kerfmaker which is against the stop for the first cut. Then flip the kerfmaker over to use the other side for the gage for the second cut. A video wood be better and Stumpy Nubs does a real good job with a little different in the blade measurement:   https://www.youtube.com/watch?v=0Iqi_bUGDek&t=12s

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

There's nothing better than a well made tool - except for one you make!
Much cooler than a Kerfmaker any day, nice build Jim.
Thanks, Steve and George. When I was an apprentice too maker, my instructor encouraged us to do "government jobs" to get all kinds of experience that we might not have a chance to get doing a company job. He said" You appreciate it more if you make it yourself"...and I live by that!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Nice work Jim,
Regards......Cliff
 Thanks, Cliff. I  get out many times for fitting dados!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day