CD Windmill Generator

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 I like to tinker and find interesting ideas all over the place. This one came from You Tube where a guy used a coil from a microwave turntable motor to generate electricity from a spinning ring of magnets. Well I make a lot of these CD windmills and I tear apart a lot of microwaves for the ring magnets and transformers  ( for fractal burners), so I decided to make a prototype  windmill to see if it would work.

The windmill is made with a  22 " diameter fan with 9 CD blades. I put 24  1/4" x1/2" rare earth magnets on the inside of the plastic  hub- with alternating polarity. Right behind the ring, on the stationary platform, I have plastic block with 2 of those microwave motor coils each with steel core in the center and epoxied in. The spinning magnets in front of those coils  put out an AC voltage- probably because the polarity on the magnets is alternating, But one coil puts out 13V and the other about 3v. with a spin by hand in the shop..and I don't know why. So I used the 13 V for the ring of 12 red LEDs I have right behind the fan and I use the 3V for the 10 LEDs in the tail. There are 3 red and 2 white in each half of the aluminum tail.

The brightness of the LEDs is proportional to the speed of the wind (fan).  In low wind the tail does not light at all. The red tail LEDs are 2.2 V and the white ones are 5V so if the white ones glow, the wind is very high.

The windmill is 22" diameter and 18" long. I used a variety of material I had in the barn- lots of different plastics and polycarbonate, aluminum, brass and all stainless fasteners. I only had to buy the magnets and the LEDs

I made a You Tube video of it running this morning:  https://studio.youtube.com/video/U75h_Q63kA4/edit
Cheers, Jim
p.s.   I have a lot of process shots below:

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

32 Comments

gotta start callin you rube goldberg jim. your always comin up with something interesting.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

Great idea and immaculate construction!
Needs more cowbell!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

Cool bit of engineering JJ... way above my paygrade.

While I doubt if I'll ever make anything like this, your lathe indexer looks pretty neat... Thanks for the post/picture.

If your first cut is too short... Take the second cut from the longer end... LBD

That is very cool Jim, you always come up with some great ideas, keeping the mind going. Well done.

Main Street to the Mountains

That's awesome.  Looks like quite the fixturing you have going on to make the hub.  What kind of electrical output are you capable of getting out of it?
I am truly amazed at this.....great job!!
Fun idea with a lot of smarts behind it,   thanks for showing it.

Albert

Thank you all for the nice comments! I'm pretty happy with the outcome. I did some research on windmills and wind generators and found that my tail should be about 5 1/2" longer for better directional stability. I'll do better on the one I have planned to generate 220 volts for  home use.

Hi Alex, that indexer on the wood lathe is invaluable in many of the projects I do for equal spacing. I also have some discs that mount on the back of my 4 jaw chuck that will do 5, 10 and 7 equal spaces which I cannot get with the 72 hole wheel.

Hi Bigblackyeti. I checked the output of the coils and neither register much at all on DC voltage. But on AC voltage, one put out  3 volts and the other 13 volts with a fast spin on the bench. The wind spins it faster than I could and I get at least 5 volts on the one for the tail because it lights up the 5 v white LEDs when it is really moving. I have to put a new battery in my laser tachometer so I can measure the speed of the fan where it light up the different groups of LEDs.

Cheers, Jim

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Thanks, Albert. We are supposed to have 90 mph winds tonight and here are some shots of it flying.

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Jim,
Very cool and intricate build.  You build some challenging projects.  Yeti asked my question about voltage output.

daveg, SW Washington & AZ

That thing is totally cool! You sure have a multitude of talents Jim.

.................. John D....................

Thanks Dave and John. It survived the winds last night!!

Cheers, Jim

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

There alway are "analog" fallbacks.

Remember these?
Thanks, Bruce. I remember that one!!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Great Engineering Jim.   More Great Progress pictures ....When it is glowing it looks spectacular...

You could sit there sipping on a MOLSONS and enjoying just watching it as it spins and glows.

Regards......Cliff.
Thanks Cliff. Any time is Molson time!!...same for VB!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Looks like fun Jim! Here is a direct link:

It will probably blow up Kenny's cellphone... 
Mike

Yooper with a Drawl

I can almost hear it

Jim's wife:
Jim, what the heck are you doing out there in the yard, the neighbors called and sounded like they are freeing out!

Jim:
I'm taking a video of the windmill I just finished!

Jim's wife:
Ok, now I'm freaking out! 

🤠
Hey Mike and Bruce..She could not care less. Something else to get rid of when I kick the bucket!!

Cheers, Jim

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day