Boys and Girls,
The only ring I detected was the ringing in my ears as I tried to conceptualise the box enclosing this puzzle. Did someone say that puzzle word, “magic”?
After tackling it in SketchUp, it seemed relatively simple,
however, after assembling a prototype MDF of it…
Yep, back to MDF... I now understand how Confucius managed to rain over the Roman empire… and no, I didn’t use a stretchy form of Kodak film.
Another evolution in my design, carried over from my
Eggplant Puzzle, is the extended fingers as can be seen from the above
SketchUp screen dump… the box’s thickness is 3mm and the fingers protrude by another 3mm. This permits laser cutting out of 3mm to 6mm material… the thinner the material below 6mm, the more of the fingers that need to be sanded off.
Just to prove my point, I used the same unmodified laser files to cut another box out of 6mm MDF… just upped lowered the speed (power was at 100%)...
the only sanding I did was to sand off the laser burn marks on the fingers’ edges… being level with the surface, this just provided smooth sanding to all sides. The open edges were scraped and manually sanded clean on the 6mm thick box… forgot on the 3mm.
Used the advertising brochures to reverse engineer the “cubed” puzzle pieces,
Set up my
reverse mitre gauge TS method as detailed in the
Eggplant Puzzle project and cut enough cubes for 4 solid puzzle
tested for fit in the MDF box
Also designed for a laser set, cut from 6mm MDF 2b laminated,
Colour included for doco purposes as my laser cannot cut and colour, even MDF.
Colour removed and parts reorganised to minimise waste for cutting purposes, and lines coloured for cutting sequence priorities,
The 3mm MDF box was initially made to ensure puzzle pieces fit and the 6mm MDF box was cut as a POC… damn, I had to make 2 sets of MDF laminations,
Then it was walnut time… and not to forget cleaning up the edges,
engraved the base before assembly,
MDF versions already assembled
it was a PITA to stand the box up (for engraving) due to its instability (shape).
The box was dry fitted to optimise grain orientation (another awkward PITA) and labelled,
for future assembly and a reference for buffing the opposite inside layer of each side.
A tad disappointed with the backfill. I used white Timbermate and that mixed with the charcoal of the cut and the buffing waxes (orange Tripoli), didn’t result in the expected contrast,
unlike the MDF,
As the logo is designed to be on the bottom, a quirky fact about this puzzle is to assemble it with the symmetrical box upside down,
because the last move in the solution is to push a piece up from the bottom. Unfortunately when the box is picked up, gravity puts up (down) its hand and the piece drops,
So when stored using this assembly methot, with the bottom down (as designed), the piece drops “up” and the puzzle is more manageable in the hand,
I know what I mean!...
As always, the 3DW model,
If interested in any of mine (LBD), measurements can be made available on request for anyone not familiar with SketchUp… though a working knowledge of SketchUp’s navigation (not its design/use features) and access to 3DW could be of benefit.
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