Post 1 Of Bourbon Barrel Mugs

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My Loving Wife surprised me with a purchase of 60 old bourbon barrel staves. Each stave is approximately 33 inches long. 
I cut them into 7-inch lengths 4 out of each stave)
Leaving 5-inches that made some good coffee mugs.
I then toyed with a different number of pieces to form the mug. Finaly settling with 9 @ 1 1/2 inches wide.
With that, divide 360 by 9 = 40. Then divide that by 2 = 20. (or 80 degrees) That is the angle of the table saw blade cutting when each side of mug stave.
Glue them up using type III or if you want 2-part epoxy resin between each stave. Use large hose clamps x2 on each mug. let it set for at least 2 days.
I then then turn them inside and out. Add a bottom. Sand them up to 250 grit. Add a wire burn line top and bottom.

Part 2 of the post will show adding the handle and sealing the mugs to make them usable. 

The Boxer

14 Comments

Nice, white oak!

If you left the char on the inside, you could be having some "Irish coffee" in the mornings.

Looking nice!
They look great. How do you wash them?

James McIntyre

 
James McIntyre:
They are hand wash only.

The Boxer

Looks good so far. Do they lay flat to use a sander? Or is it all hand sand penance?
Nice final product!!!!!!!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Bet they smelled great while turning too.
 GeorgeWest 
They are sanded while turning on the lathe.

The Boxer

 Jim Jakosh 
Not final yet. I have a second posting to do. I have a surprise for the handles as soon as they show up in the mail.
I have to seal them. This whole process will in that post.

The Boxer

Nice idea. Lot of work. Will you be applying a finish? 
 Gary G 
Have you ever had a tour of a brewery? 

The Boxer

 MrRick 
The inside will have a food safe 2-part epoxy resin. (will be in part 2 post)
The outside will have bees wax melted into the wood for moisture protection and ease of recoating if need be.

The Boxer

Nice! Great project possibilities!

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".


There were masters. Deserves respect.

Sasha. - Life is not a draft, you can't redo it tomorrow

Very interesting.

Petey