Prototype Night Light

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The spousal unit is a big Amazoo fan and buys in bulk when she gets an idea of something "crafty" to make.

At one time she thought these LED display boxes would make for a neat platform for glass art.



They accept a plastic disc that can fit into the slot where a row of multi-color LEDs are set. The light enters the edge of the disc and anything painted or laser etched on the surface will reflect the design forward.

Kinda neat in that you can select any color mix of red/green/blue and also have it automatically cycle through  the colors with a fade in.
The remote or the touch button on the base can switch through the sequence.

Well she bought a 24-pack and kinda lost interest so I wanted to do something useful with them.
At about $3/each they have potential. Problem is the base is very light weight and therefore tippy, not to mention butt-ugly.

So, I figured I would strip its entrails out and make a proper base.
I've experimented with laser engraving glass to catch the light so I decided to try a tattoo image she likes.

The glass area is about 6"x4", base is made of cherry.

For the image, I used a mirror tile and etched out the design. The backing of the mirror totally blocks out any light form the un-etched areas.

The laser easily burns away the mirror backing leaving clear glass for the light to pass.

I also added a mirror in the back to further direct the light, so the display portion consists of (front to back) standard glass, etched mirror, backer mirror, and a wood back.

For the entrails, opening up the unit reveals a single circuit board with a jack for USB power and a small remote control detector.
The spring looking thingy is a touch sensitive "switch" for manual control. Since the original case had its plastic between this switch and ones finger, it is some kind of proximity sensing unit.



A little probing and I could figure out where the +/- power needed to be applied so I lopped off the USB pigtail so I could relocate it to a better location.

Power wires connected and one bypass wire added.

Laser cut a routing template to fit this neatly into the base.


For the touch switch. I placed a through hole so the spring pickup could make contact with a penny I flush mounted at the front. A small hole drilled so the remote would work as well.

The glass parts fit into a dado around the frame


Learned a few things to do differently so I'm making a nutter with more eye to details.

Thanks for looking!

21 Comments

24 pack huh. get to work !

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

I'll just call it a case and chug away at'em!
Very cool, Splinter.  I look forward to the follow-on project.   I got a kick out of "entrails".  😆

You certainly taking lasering ideas to a new level.

If your first cut is too short... Take the second cut from the longer end... LBD

👍🏼👍🏼

Ryan/// ~sigh~ I blew up another bowl. Moke told me "I made the inside bigger than the outside".

Great problem solving skills!
Really cool!  Small business people will love this type of custom signage!

No name noobie here

You have some potential there.

Impressed w your ability to figure out stuff

Petey

A man of many talents you are for sure. This is a terrific solution to making good use of the "entrails " and producing a beautiful night light. Way to go.
Thanks everyone!

Figured out a few tricks to up the game on the next version.


Looking forward with what to do with a dozen crude Chinese pocket knives without scales (Not!) Something like cosmetics on a porcine quadruped?
Likely a market is out there. Heck you may become rich?
Can't happen George, I get bored too easy and distracted by the next shiny thing!

Besides, I'd look ridiculous in tube socks and shorts. 



Those are really neat, Bruce. My friend with a laser made me one for my display at craft shows..it changes colors all the time ! It is lasered on plexiglass and the light come through from the edge!!

Cheers, Jim ........................ Variety is the spice of life...............Learn something new every day

Pretty neat idea. I too am looking forward to the next model.
Better hurry before we all run out of pennys.

"Duck and Bob would be out doin some farming with funny hats on." chrisstef

Nicely done...great idea!

Mike

This is really cool - so much better than the original!
Another unique project!
Jim, yep, that sounds like what I have to work with. As-is, the plastic stand works well with the accessory plastic "fans" and laser engravings, but while plastic might be ok for the 3-D printer folks (snort!), I like wood!

Duck, I separate my pennies into pre-83 copper and post '83 zinc, decision will be "do I use an irreplaceable solid copper penny or a zinc slug?"

Mike, Steve. BB, Thanks!
Very nice....Regards ...... Cliff.
Good save Bruce, they look simple enough for you to make. I bet you'll knock out those others in no time. If you find the right image, I bet those items will sell well. This project reminded me of a side business I was doing for restaurants some 55 years ago 😮 with a sandblaster and aluminum oxide. The 3 Polaroids are light up mirrors for different bars in NY.

.................. John D....................