Okay, it’s a trash can. It just sounded better the other way. My wife requested said item so of course I made one. I had originally planned on using figured maple, but I found a piece of poplar that I liked with nice grain and without the green tints that are common.
I chose 8/4 stock because of my design which called for 1/2” thick panels attached to oversized posts in each corner, which could then be rounded over. I was fortunate to find a 13” wide board so there was enough width for the panel and both posts to create continuous grain wrap where possible. After milling the stock to size, I cut mortises with my newly built mortising jig, milled up some loose tenons, and did a dry fit to confirm my measurements. The posts were left 1/16” proud to allow flush trimming after glue up.
After disassembling everything I knocked off the inside corners of the posts at 45 degrees and followed up with a 1/2” diameter cove bit at the router table to establish the inside radius. I then did my glue up and rounded over the outside corners with a 1” round over bit.
The bottom proved to be an interesting problem. I wanted a tight fit, because who doesn’t want a nice tight bottom? My approach was to rough cut a hole in a piece of 1/2” MDF slightly smaller than the opening on the bottom of the can, and then using a flush trim bit to make it the exact size as the opening. I then routed a 1/2” rabbet around the perimeter of the template, followed by flush trimming off the excess. This created an opening 1/2” wider than the inside of the can on all sides. I then taped this template to a 1/4” piece of maple plywood and used a 1/4 flush trim bit around the perimeter to create a bottom that was exactly 1/4” larger than the inside of the can. Final step was to cut a 1/4” rabbet in the bottom of the can, and Voila, by some miracle it fit.
For the finish I applied a coat of Osmo natural followed by 2 coats of Osmo 3043 satin. I like starting with the natural in woods where I don’t want much additional warmth. Thanks for looking.