Awsum Heart Box

62
16
As the title hints, this is very similar to Awsum55's box.

I liked his laser work and knew then that I'd give it a go to learn new things.

Made from Cherry.

First off and a key feature is the sides. Bending wood is not easy and John used his laser to through-slit some 1/8" BB ply so it would bend while adding some bling.

The bent sides have a junction block where the corners are extreme. This means two bendy strips per box. Each was 12" long x 2" tall.



I replicated his design, but I also cherry veneered the BB plywood first. Cutting the slits was easy with my 10W diode.
An initial test on unveneered 1/8" BB ply showed how flexible it gets,


The sides fit into a groove of the appropriate shape, also laser cut.
This is where I saw some "issues" as the depth of the groove was inconsistent due to the changes in wood hardness.
The groove is about 3/16" deep so plenty of space to put in with epoxy to fill the gaps at the bottom of the groove, but scraping the char from the groove was a bit of a time eater.



Laser groove cut was just waiting for it to finish, but next time I'll just make a template and use the router table to cut.
The 1/8" BB ply was just over a true 1/8" with the veneered faces, so I ordered some 1/4" shaft 1/8" bits. I can make the template slot wide enough so I can borrow some shaft guide bearings from other bits and get the correct groove width.

I didn't want to spend a lot of time cleaning away the char on the edges of the cherry top/bottom which I laser cut so I made router templates a tad smaller so I could remove the black with a template router bit.

Now to figure out what to do with a bunch of tiny hearts.


A lot of possibilities with this!
Thanks and a tip o' the hat to John!


16 Comments

That is an awsom looking box. Nice job Splint - and John!

"Duck and Bob would be out doin some farming with funny hats on." chrisstef

Nice Splint....now relax....retirement is all about "tomorrow"!

Mike

Nicely done, both of youse! Now you have some scorched hearts, Nathan!

The Other Steven

well done.

working with my hands is a joy,it gives me a sense of fulfillment,somthing so many seek and so few find.-SAM MALOOF.

now relax....retirement is all about "tomorrow"!
I don't even know what day it is today, tomorrow I might get t-boned by a bus.
Lovely box.   Good write up.   

Ron

Great looking box Splint, the details are superb, the write up is a nice explanation of the process.
What a perfect application for bendy slit panels, which to me often seem like a solution in search of a problem.  On your box, they provide great visual interest.  Nice job, Splinter.
Neat project! I think the little hearts could be arranged into a larger heart with epoxy to fill the gaps. This could be a "hearty" lid for another box. 😉
Thanks everyone, appreciate it!

BB, now that sounds like a plan!
Different - the perfect chocolate box!

Nice plagiarism

... made me realise I missed aswum's initial post.

..... next time I'll just make a template and use the router table to cut...
Totally agree, engraving over grain is like sailing over the Rockies... 
Using this as a guide,

would suggest cutting the green and the outside of the red (with the blue representing the grove)... that way you could use the red-blue "offcut" to centre the green on the box... something I always remember after I cut the routing template.

If your first cut is too short... Take the second cut from the longer end... LBD

Nice job! It looks like it would be a fun project.
Wow!

--Nathan, TX. Hire the lazy man. He may not do as much work but that's because he will find a better way.

..... but I also cherry veneered the BB plywood first.... 
Forgot to ask what kind of press do you use... assuming it was too big to sit on... not casting aspersions on your posterior's size.

I have a hand pumped bag

but would like to use my Grabo or vacuum pump to drive it (the bag)... however, hardware for the bag has me stumped.

If your first cut is too short... Take the second cut from the longer end... LBD