As the title hints, this is very similar to Awsum55's box.
I liked his laser work and knew then that I'd give it a go to learn new things.
Made from Cherry.
First off and a key feature is the sides. Bending wood is not easy and John used his laser to through-slit some 1/8" BB ply so it would bend while adding some bling.
The bent sides have a junction block where the corners are extreme. This means two bendy strips per box. Each was 12" long x 2" tall.
I replicated his design, but I also cherry veneered the BB plywood first. Cutting the slits was easy with my 10W diode. An initial test on unveneered 1/8" BB ply showed how flexible it gets,
The sides fit into a groove of the appropriate shape, also laser cut. This is where I saw some "issues" as the depth of the groove was inconsistent due to the changes in wood hardness. The groove is about 3/16" deep so plenty of space to put in with epoxy to fill the gaps at the bottom of the groove, but scraping the char from the groove was a bit of a time eater.
Laser groove cut was just waiting for it to finish, but next time I'll just make a template and use the router table to cut. The 1/8" BB ply was just over a true 1/8" with the veneered faces, so I ordered some 1/4" shaft 1/8" bits. I can make the template slot wide enough so I can borrow some shaft guide bearings from other bits and get the correct groove width.
I didn't want to spend a lot of time cleaning away the char on the edges of the cherry top/bottom which I laser cut so I made router templates a tad smaller so I could remove the black with a template router bit.
Now to figure out what to do with a bunch of tiny hearts.
A lot of possibilities with this! Thanks and a tip o' the hat to John!
What a perfect application for bendy slit panels, which to me often seem like a solution in search of a problem. On your box, they provide great visual interest. Nice job, Splinter.
Neat project! I think the little hearts could be arranged into a larger heart with epoxy to fill the gaps. This could be a "hearty" lid for another box. 😉
... made me realise I missed aswum's initial post.
..... next time I'll just make a template and use the router table to cut...
Totally agree, engraving over grain is like sailing over the Rockies... Using this as a guide, would suggest cutting the green and the outside of the red (with the blue representing the grove)... that way you could use the red-blue "offcut" to centre the green on the box... something I always remember after I cut the routing template.
If your first cut is too short... Take the second cut from the longer end... LBD